LED Lighting Design for Automotive Parts Warehouse

Don Davis Car Dealership – Parts Department Lighting Upgrade

Efficient lighting is critical in automotive parts warehouses, where accuracy, visibility, and speed all directly impact daily operations. MHSC Lighting & Electrical completed a detailed lighting layout and photometric study for the Don Davis Car Dealership parts facility, delivering a high-performance LED solution designed for both open floor areas and sectioned storage zones.

Project Overview

The Don Davis Parts Department required a lighting system that could handle:

  • Open warehouse space with wide floor coverage
  • Segmented storage and enclosed areas
  • Consistent brightness for parts identification and workflow
  • Energy efficiency with long-term reliability

This project focused on achieving uniform light distribution across all working areas, ensuring technicians and staff can operate efficiently without shadows or dark spots.

Lighting Layout & Placement Strategy

Unlike high pile storage facilities that require aisle-focused lighting, this design uses a balanced grid layout across the entire space.

Key design considerations included:

Even Fixture Spacing

Lighting was carefully positioned in a uniform pattern to provide:

  • Consistent coverage across the main floor
  • Smooth transitions between open and enclosed areas
  • Reduced glare and shadowing

Wall and Perimeter Lighting Support

Additional light distribution along walls ensures:

  • No drop-off in brightness at edges
  • Better visibility in storage zones and corners
  • Safer navigation throughout the facility

Zoned Coverage

The layout accounts for different functional areas within the parts department, ensuring each space receives appropriate light levels.

Fixture Selection & Output

The project utilizes high-output LED fixtures designed for commercial and warehouse applications:

Fixture Type:
  • HBCP240-240W LED High Bay
Performance Specs:
  • 40,001 lumens per fixture
  • 100% efficiency rating
  • Total fixtures installed: 30


These fixtures provide strong illumination while maintaining energy efficiency and long operational life.

Photometric Results

The lighting design was validated through a detailed photometric analysis to ensure performance targets were met.

Average Light Levels:
  • Parts Room: 120.75 foot-candles
  • Service Area: 95.47 foot-candles


These levels exceed typical requirements for warehouse and parts handling environments, ensuring:

  • Clear visibility for small components
  • Improved accuracy in picking and sorting
  • Reduced eye strain for employees

Mounting & Environmental Factors

According to the layout specifications:

  • Mounting height: 18 feet
  • Wall height: 20 feet
  • Reflectance values:
    • Ceiling: 0.80
    • Walls: 0.50
    • Floor: 0.20

These factors were incorporated into the lighting calculations to ensure accurate real-world performance.

Benefits for Automotive Parts Operations

This upgraded LED lighting system delivers several key advantages for the dealership:

Improved Accuracy & Productivity
  • Bright, consistent lighting helps staff quickly identify parts
  • Reduces errors in picking and inventory handling
Enhanced Workplace Safety
  • Eliminates dark zones and uneven lighting
  • Improves visibility across the entire floor
Energy Efficiency
  • Lower energy consumption compared to legacy lighting
  • Reduced operating costs over time
Low Maintenance
  • Long-lasting LED fixtures reduce service interruptions
  • Reliable performance in commercial environments

Final Results

The Don Davis Parts Department lighting project successfully delivers:

  • Uniform, high-output lighting across all areas
  • Strategic fixture placement for optimal coverage
  • Strong photometric performance with excellent averages
  • A modern, energy-efficient LED system

This design ensures the facility operates at peak efficiency while maintaining a safe and well-lit environment for staff.

Need Lighting for Your Warehouse or Dealership?

MHSC Lighting & Electrical provides:

  • Photometric lighting layouts
  • LED warehouse and commercial lighting design
  • Automotive dealership lighting solutions
  • Energy-efficient retrofit and new installations

If your facility has uneven lighting, outdated fixtures, or productivity challenges, we can design a system tailored to your space.

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