When the world’s largest manufacturer and supplier of premium drilling pipe needed a lighting partner it could trust, it chose MHSC Energy. The scope of the project was unprecedented: a 196-acre site with more than 40 buildings, totaling over 8 million square feet of manufacturing, storage, and operational space. Over the course of six months, MHSC Energy completed a retrofit that installed thousands of LED high bays, flood lights, pole lights, and wall packs, delivering one of the most comprehensive industrial lighting upgrades in the state of Texas.
Scale and Complexity
The sheer size of the facility made this project unique. With over 40 structures spread across a vast site, each with its own operational demands, the retrofit required careful sequencing to keep operations uninterrupted. From production floors to open yards and from storage warehouses to security perimeters, each space needed lighting tailored to its purpose. The variety of building types meant that no single fixture could do it all—making the integration of multiple LED solutions essential.
Safety and Government Collaboration
For a facility of this size, safety was a top priority. MHSC Energy worked in close partnership with NOV and onsite OSHA personnel throughout the project to ensure that every stage of installation met or exceeded regulatory standards. This collaboration helped maintain smooth workflow, minimize risks, and keep production schedules intact while upgrades were underway. We routinely work closely with government entities to deliver safe, compliant, and efficient lighting projects, and this retrofit was no exception.
Delivering Measurable Results
One of the most important outcomes of this retrofit was the measurable impact on energy use. By deploying the latest in LED technology, MHSC Energy helped NOV achieve:
468 kW in reduced demand capacity
Annual savings of 4,225,176 kWh
These numbers represent not only a dramatic reduction in electricity costs but also a meaningful step toward sustainability. Over the lifetime of the new fixtures, the savings will continue to compound, reinforcing the long-term value of choosing energy-efficient LED systems for industrial operations.
The Role of Industrial LED Fixtures
Each fixture type played a specific role in improving the facility’s lighting environment:
High Bay LEDs provided powerful, consistent coverage in production and storage areas with tall ceilings.
Flood Lights delivered broad, high-output illumination for exterior work zones and staging areas.
Pole Lights improved safety and navigation in large vehicle yards and transport corridors.
Wall Packs strengthened security and provided reliable visibility along building perimeters and employee walkways.
Together, these lighting solutions created a unified system across the massive campus, reducing shadows, improving clarity, and ensuring consistent light levels no matter where work was being performed.
Why This Retrofit Matters
Lighting in industrial environments isn’t just about visibility—it directly impacts productivity, safety, and efficiency. Poorly lit spaces increase the risk of accidents, slow down operations, and contribute to higher long-term costs. This retrofit addressed those issues head-on. Employees now work under brighter, more uniform lighting, helping reduce errors and fatigue, while management benefits from a system that uses significantly less energy and requires less maintenance.
A Model for the Industry
This Texas project demonstrates what’s possible when large-scale industrial facilities commit to upgrading their lighting. By combining careful planning, government collaboration, and advanced LED technology, MHSC Energy delivered a retrofit that sets a new standard for efficiency and performance in industrial environments. The result is a safer, more productive workplace and an energy footprint that is substantially reduced.
For facilities of any size—whether a single warehouse or a multi-acre manufacturing campus—MHSC Energy provides proven expertise and results that can be measured for years to come.
